When participating in a beach game party, perhaps you may feel curious about how the products be manufactured and delivered to your hands. Taking our most popular item neoprene ball as an example, the production process typically involves several steps. Here is a general overview of the process:
1、Material Preparation: Neoprene is a type of synthetic rubber that is commonly used for manufacturing balls. The first step in the production process is to prepare the neoprene material. Neoprene is normally foamed in black or white color.
To make the balls look vivid and attractive, neoprene sheets are laminated with various colors of polyester fabrics, to achieve the desired properties and appearance of the balls.
Therefore, fabric dyeing is another essential process apart from raw neoprene production.
2. Material Cutting / Die Cutting: Die cutting is a popular method for cutting neoprene material into specific shapes. In this process, a die, which is a specialized tool with a sharp cutting edge, is used to cut the neoprene sheets into the desired panel shapes for the football/volleyball/rugby. The die can be custom-made based on the specific panel design and size requirements. The neoprene sheets are placed on a cutting press, and the die is pressed onto the material, cutting through it to create the panels.
3. Printing and Branding: Neoprene balls may be printed with logos, branding, or other designs as per customer requirements. Printing can be done using various techniques such as screen printing or heat-transfer(digital) printing. This step is usually performed before the trimming and finishing processes.
4. Stitching / Sewing: There are different stitching techniques used in neoprene football production, with the most common being machine stitching. The panels are stitched together using specialized sewing machines that have multiple needles and threads. The stitching technique ensures strong and durable seams that can withstand the forces exerted on the ball during play.
5. Bladder Insertion: A rubber or latex bladder is inserted into the stitched neoprene shell to provide the ball with its shape and bounce. The bladder is inflated to the desired pressure using air or a combination of air and a liquid filling, such as a gel.
6. Ball Assembling finished: Once the bladder is inserted, the neoprene shell is closed by hand stitching or sealing the remaining panel openings. For American Football or Rugby, football laces should be tied up as well. After that, each ball is then inspected for any stitching or assembly defects, ensuring that it meets the required standards.
7. Quality Control: Before packaging, the neoprene balls undergo rigorous quality control checks to ensure they meet the required standards. This includes checking for dimensional accuracy, weight consistency, visual appearance, and performance characteristics such as bounce and elasticity. Most importantly, the air tightness test should be completed before packing, the bladder and valve must be in good quality and without air leakage issue.
8. Packaging: The final step in the production process is packaging the neoprene balls. They are typically packed in suitable polybags to protect them during storage and transportation. The packaging may also include labels, barcodes, and other product information. Some retailers may prefer the packaging such as color boxes or mesh bags, to display products in stores conveniently. The final steps are putting the packed balls into cartons, delivering into containers, shipping the products to the indicated warehouses or stores.
It's important to note that the specific production process for neoprene balls may vary depending on factors such as the manufacturer, equipment used, and specific customer requirements. The above steps provide a general overview of the typical production process.
14Sep
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